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Tile Roof Solar — The Waterproofing Challenge

Installing solar on a tile roof involves penetrating or disturbing the tile course to make the structural connection to the rafter below. Every penetration is a potential water ingress point if not properly flashed and sealed. The CEC and installer accreditation requirements include specific training on tile roof waterproofing because tile roof leaks from poorly installed solar are a significant source of warranty claims.

Tile Hook Systems — Types

Hook Type

Compatible Tiles

Installation

Raise-and-slide hook

Concrete and terracotta flat tiles

Tile is raised, hook slides under; lag bolt into rafter through tile; tile reinstated over hook stem

Fold-over hook (L-bracket)

Corrugated concrete tile

Tile removed, L-foot bolted to rafter through roof, tile notched to fit over L-foot, tile reinstated

Roof flashing hook

Any tile type

Tile removed, lead or EPDM flashing installed over rafter penetration, hook bolts through flashing

Correct Waterproofing Procedure

  1. Never install a hook by drilling through a tile and bolting directly into the rafter — this creates a water channel directly into the roof cavity

  2. The hook penetration through the roof must be sealed with EPDM or lead flashing that laps under the course above and over the course below — directing water around the penetration

  3. After installation, conduct a hose test: apply water to the area for 10 minutes and check the roof cavity below for any ingress

  4. Use self-sealing lag bolt boots (rubber cone seals) on any bolt that penetrates the roofing felt or sarking

Tile Breakage Protocol

Any tiles broken during installation must be replaced with matching tiles before the installation is considered complete. Document the tile type, colour, and profile for the client so they can source replacement tiles for future maintenance. Broken tiles left in place cause chronic leaking and potential structural damage to the roof framing below.

Engr. Jason Morales — Founder, SolarEnergyPH


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